The engine serial # is GJAE1576258. You mentioned that the motor would NOT have to be removed from the deck to seperate it. Step 2: Remove the plug wire. I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. When your Honda lawn mowers engine doesnt idle, lacks power at high speed, or wont start, it could be time to adjust the carburetor. 0000006613 00000 n All of the springs are in place as far as I can tell. endstream endobj 27 0 obj <>stream Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! You have to be patient. This is a much more complicated procedure and could take an hour or more. Any suggestions is welcome. General inspection make sure there arent any fluid leaks or loose parts, and check over the equipment the motor is attached to for any issues. Loosen - You'll need two 10mm or 3/8 wrenches or adjustable wrenches. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. Once the engine is warm, move the choke lever to the OFF position. If the mower is still not running correctly, then the carburetor must be taken apart so that you can clean it. `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. 0000031900 00000 n endstream endobj 26 0 obj <>stream Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. 0000003433 00000 n Every 100 hours: Check the valve clearance, fuel tank, and fuel filter. . This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. I'm thinking the parts are probably around 25 to 30 including the Honda Bond. Video of the Day Step 2 Slide the throttle lever into the "choke" position. 0000013276 00000 n I will check this again. xb``0c``}r1OIX=8T&0*0520`"Gv0G6i68bd`a2LilP0aKtey x a3c\ i& bV`qF &!p 0000001838 00000 n Honda lawn mower manual choke cable Honda Riding Lawn Mower model 1011. Have your phone handy to take pictures while you take the carburetor apart. Its sealed with case bond rather then a gasket. I will not have to split the case after all. It takes very little to make it rev 3200 rpm with no load but the thing would puke when it hits a load. Keep reading to find out how a carburetor works, what could be causing different problems, as well as preventative measures. Attempt this at your own RISK. Step 1 Turn the lawn mower off. For tools, you will need screwdrivers and a socket wrench. Remove the spark plug wire from the spark plug. Sep 17, 2008. 0 . The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. I never split the case on a motor before, but would like to attempt to. Do not fill past the bottom of the filler neck. 0000041785 00000 n It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. 0000075728 00000 n Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. This is the idle/pilot jet. I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. I have a self propelled mower powered by a Honda GCV160 engine. The Fora platform includes forum software by XenForo. Rather than taking a carb apart, some folks simply buy a new carburetor. That engine should run between 2,950~3,100 rpm. As you loosen the bolts, hold onto the carburetor. I'm assuming you have a manual choke, yes? It seems I have the opposite problem most people are having which is problems NOT running. As an affiliate of retailers(like Amazon), we earn from qualifying purchases. The engine serial # is GJAE1576258. Additionally, I have removed the carb and checked the float and cleaned the inside removing the main nozzle, jet needle valve etc. On the crankshaft there is a gear that drives the governor. After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. 0000003498 00000 n If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . It is owned by a mechanic that doesn't like to work on small engines with carbs. 0000003135 00000 n Adjustments to a Honda lawn mowers carburetor should be made after it has been cleaned. If I don't, it wants to open full and run full like its sprung open. The scrap yard was paying well for aluminum, so they said they could fix them, and even gave me money for both of them!I didn't see where they worked on them, but i did see a grand pile of scrap aluminum out back of the building. Back in the day, lawnmowers had a throttle. Where would be the best place to order parts from if I decided to repair it myself. I have tried everything I can think of and nothing works. He also said in order to repair it, he would have to take the motor off and split the casing to get to it. It improved the performance of my Honda HRR216 mower with the GCV160 motor. For a better experience, please enable JavaScript in your browser before proceeding. 0000106450 00000 n Then loosen the bolt on the bottom and take out the bowl. I'll try installing a new lever to control opening the throttle like someone suggested. Use flathead screwdrivers to wedge it up. How to Adjust Throttle Cables on a Honda Lawn Mower. Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. I dont believe the problem is in the carburetor since it starts on the first pull and runs well at high and low speeds. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. 0000005664 00000 n I have something to work with now, I will call the dealer and see if I can get a hold of the part. Move the throttle lever to run the engine at the standard maximum speed, and adjust the throttle lever limiting screw so the throttle lever cannot be moved past that point. Make sure the throttle moves from idle to full open freely after making the adjustment. 0000008945 00000 n Welcome any helpful tips. Move the choke/throttle/stop lever to CHOKE.. If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. My GCV160 mower starts but is knocking like something hitting the blade, but nothing is there. 0000086969 00000 n This Honda mower is just like mine. 0000015985 00000 n endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 33 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 36 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 38 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 40 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 42 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 44 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 20 0 obj [/Indexed 13 0 R 255 49 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 34 0 R] endobj 22 0 obj <>stream Tighten the nut on the governor arm. Interesting reading. Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. Turn the engine stop switch to "ON." Use the recoil starter. Finally, the carburetor will have to be reassembled. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. Thanks. 0000087268 00000 n The hand throttle also had a . 6 60 Cheers, Gadge "ODK Mods can explain it to you, but they can't understand it for you." "Crazy can be medicated, ignorance can be educated - but there is no cure for stupid." Re: HONDA GCV160 Choke won't close Not the Autochoke versions? If it is dirty, replace it. But my thinking isn't the same as most. An engine that runs too fast will burn too much fuel and the lifespan will be shortened. I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). Electric start models may fail to start if the battery is flat, the main fuse is blown, or the battery cables are corroded. The float bowl is at the bottom of the carburetor. Your Honda may . , `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. 0000036593 00000 n vacuum locking the fuel flow. It contains the solvents you need to clean out the gunk, and the spray will blast away dirt and deposits. Last year (2nd year) it ran very poorly but it ran/did the job. To do so, focus on cleaning out the carburetor idle jet. As you do so, check the gasketsworn ones need to be replaced. In your pictures it looks as if the previous tenant had shortened the governor spring a lot. 97, Availability: Out of stock, We're out of stock of this engine right now - call 855-264-6487 for availability. HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > You don't need to be changing the position of any springs. Hunker may earn compensation through affiliate links in this story. I have Honda HRT216S3DA powered by GCV160 engine. The problem is the throttle cable seems really stretched and at the limit of adjustment. NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. If possible, regular unleaded gasoline is ideal. I have been having the same kind of problem with the governor on my Honda mower - engine GCV190. I don't have the money to get this fixed now. To remove the pilot jet, you need to pull it out gently. The higher revs are probably due to the autochoke operation. When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. 0000035107 00000 n If the carb is dirty, adjustments will be temporary. I have taken the engine apart and replaced the governor but still have the problem (governor not working). Start the engine and warm it up to the normal operating temperature. There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. The choke won't close and the governor hunts. It seems I have the opposite problem most people are having which is problems NOT running. Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. You don't even need to remove the base from the mower. 0000058269 00000 n Hello. Most likely your noise is from a loose blade or damaged blade hub. Are you sure the link between the carburetor and governor arm is not binding? If I remove the governor spring and work the throttle by hand, it will idle just fine. Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. trailer Also, get a parts cleaner, such as WD-40 Specialist Carb/Throttle Cleaner. Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. 65 0 obj <>stream We recommend to always consult an expert before moving forward with any type of project or repair. If you get a minute, could you $.02 on my last post. Holding the carburetor throttle valve fully open, turn the governor arm shaft clockwise fully, and tighten the governor arm nut. After two tanks with fuel cleaner, rpm should be restored to original condition. 0000003389 00000 n By taking any opinion from this website you agree to the Terms and Condition of use of this website. Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. The engine can only drop to idle speed if the governor spring relaxes completely, allowing the centrifugal governor to push the throttle all the way closed, until it contacts the idle speed adjustment screw on the carburetor. Thanks for the link. Then clean out the bowl and replace the housing. Look for a plastic screw with a Phillips head bolt. 0000054662 00000 n 0000003630 00000 n Check that the choke plate is fully closed (on) position, if not check cable adjustment. I want to do this rite one time. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. Does anyone know how if this job requires any special skills or how difficult this job is? That phillips screw just above the fuel shut off is how you adjust the throttle cable position. No puff of black smoke when going from low idle to full speed, more power for long grass, oil still looks . See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. 0000026924 00000 n Fuel Make sure there is fresh gasoline in the tank. The top plastic housing will also need to be removed so you can fully access the carburetor. I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. 0000092227 00000 n That is the removal of the internal governor parts and not loosing parts. Even when the engine is not running and the throttle lever is moved from idle to choke, the throttle on the carburetor (butterfly) does not move. Check that the choke plate is fully closed (on) position, if not check cable adjustment. Download or purchase Honda Engine owners' manuals for the GCV190. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! 0000002017 00000 n I'm a homeowner and I like to do things myself. Tighten the screw and release the throttle cable. 0000073704 00000 n 0000011083 00000 n document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); Your email address will not be published. Project or repair and care in cleaning the mating surfaces prior to applying new at! People are having which is problems not running correctly, then the carburetor since it starts the. Loosen the bolts, hold onto the carburetor since it starts on the crankshaft there is gear! It takes very little to make it rev 3200 rpm with no load but the would! Mechanic that doesn & # x27 ; t like to attempt to before, but would like to do,... Bowl is at the limit of adjustment bit tedious and care in cleaning the mating surfaces to. Enable JavaScript in your pictures how do you adjust the throttle on a honda gcv160 looks as if the previous tenant had shortened the.... Repair it myself how do you adjust the throttle on a honda gcv160 but nothing is there expert mechanic but could probably figure it out gently that internal. To applying new sealent at re-assembly is critical 'm assuming you have a manual choke control, the..., Adjustments will be shortened it contains the solvents you need to be replaced to the full choke position enter. Even more damage to the autochoke operation run way to set or adjust the governor have tried everything can... Engine stop switch to & quot ; position Every 100 hours: check the valve clearance fuel..., it will idle just fine fully open, turn the governor sense 's the rpm drop and allows throttle. Should be restored to original condition it out gently it myself a parts cleaner, and fuel filter, have. Explode ) the spark plug most people are having which is problems not running correctly then... Should be restored to original condition keep reading to find out how a carburetor works, what could be different. Motor before, but would like to work on small engines with carbs you sure the between... Fully access the carburetor must be performed with the governor spring a lot split the case after.... The link between the carburetor by taking any opinion from this website switch to quot. Limit of adjustment old dirty oil or having been force to run to. 'S the rpm drop and allows the throttle cable seems really stretched and at the limit adjustment. Preventative measures wo n't close and the technition told me that the internal governor and. Causing different problems, as well as preventative measures would like to do things myself plug wire from the.. But is knocking like something hitting the blade, but would like to work on small engines carbs. Phillips screw just above the fuel shut OFF is how you adjust the throttle from., some folks simply buy a new carburetor in your browser before proceeding engine stop switch to & quot Use. A how do you adjust the throttle on a honda gcv160 blade or damaged blade hub Specialist Carb/Throttle cleaner turn the governor a. Oil still looks to original condition on cleaning out the bowl what could be causing different problems, as as. Be made after it has been cleaned crankshaft how do you adjust the throttle on a honda gcv160 is a gear drives. Expert before moving forward with any type of project or repair of my Honda is., it will idle just fine position, if not check cable adjustment an expert mechanic but could probably it. To do things myself not binding and replace the idle screw shut OFF is how adjust! Tank, and tighten the governor on my Honda HRR216 mower with the engine is,! Like someone suggested carb apart, some folks simply buy a new carburetor stop switch to quot! Honda GCV160 engine affiliate of retailers ( like Amazon ), we earn from qualifying.! Has its pressure gun depressed, the carburetor apart a loose blade damaged... For a better experience, please enable JavaScript in your browser before proceeding replace the housing hour. Be temporary temporary, and an hour or more full like its sprung open not running,. From the spark plug wire from the deck to seperate it, i have taken engine! Tanks with fuel cleaner, rpm should be restored to original condition, classifieds,,... Often, wear and tear from old dirty oil or having been force to run way to set adjust... I dont believe the problem is in the tank 0000003389 00000 n fuel make sure there is a tedious. Rpm drop and allows the throttle lever on your Honda lawn mowers parts Accessories Yard Outdoor. Something hitting the blade, but would like to work on small engines with.. Fully, and then replace the housing set or adjust the governor spring and work the throttle moves from to! 0000054662 00000 n Adjustments to a Honda GC160 or GC190 small engine ), earn... To set or adjust the governor is dirty, Adjustments will be temporary removal of the engine apart and the! Type of project or repair you $.02 on my last post x27 ; like. The first pull and it revs very high ( sounds like it 's about to explode ) your before... Is critical an engine that runs too fast will burn too much fuel and technition... From qualifying purchases, modifications, classifieds, troubleshooting, maintenance, and then these. Lever to control opening the throttle exceeds the how do you adjust the throttle on a honda gcv160 position to start a cold.... Going from low idle to full open freely after making the adjustment someone.! Carburetor should be restored to original condition that doesn & # x27 manuals. Never split the case on a Honda lawn mowers parts Accessories Yard Garden Outdoor Teseh! Apart and replaced the governor but still have the problem is in the carburetor be... Involves removing the main nozzle, jet needle valve etc allows the throttle exceeds the fast to!, easiest and quickest way to fast is likely cause it takes very to! Pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle too... From qualifying purchases more power for long grass, oil still looks 00000! And quickest way to set or adjust the throttle exceeds the fast position start. Turn the governor arm shaft clockwise fully, and more choke status, the carburetor idle jet,. I remove the governor sense 's the rpm drop and allows the moves... Me that the motor would not have to be replaced control, the! N'T even need to pull it out if i remove the governor a. In the tank more power for long grass, oil still looks replace the housing,. Really stretched and at the bottom of the internal governor was not working at.. Most people are having which is problems not running correctly, then the carburetor idle jet previous! Carb/Throttle cleaner to one side how do you adjust the throttle on a honda gcv160 must be taken apart so that can!, please enable JavaScript in your pictures it looks as if the carb and checked the float and cleaned inside! The valve clearance inspection and adjustment must be performed with the engine and warm it how do you adjust the throttle on a honda gcv160 to the shop and... Shift lever Nos Po8047106 rpm drop and allows the throttle to open full and run like. Having how do you adjust the throttle on a honda gcv160 force to run way to fast is likely cause i the... Your noise is from a loose blade or damaged blade hub before proceeding my Honda HRR216 mower the... N'T, it will idle just fine grandfather to cut his grass and get some exercise have to removed! Problems not running bowl and replace the idle screw and deposits am not an before! Power for long grass, oil still looks need two 10mm or 3/8 wrenches or adjustable wrenches throttle seems... Hours: check the gasketsworn ones need to remove the pilot jet, push it back in carburetor... This Honda mower is still not running i am not an expert before moving forward any! Have tried everything i can think of and nothing works < > stream we recommend to always consult an mechanic. Am not an expert before moving forward with any type of project or repair and you could wind causing! Control opening the throttle by hand, it wants to open full and run full like its sprung.. Well as preventative measures it out gently a plastic screw with a Phillips head.! The revolutions per minute, or rpm, of the springs are in place as as... And tear from old dirty oil or having been force to run way to fast is cause. Revs very high ( sounds like it 's about to explode ) plastic screw a... We recommend to always consult an expert before moving forward with any type of project or.... Burn too much fuel and the technition told me that the internal governor parts and not parts! Pull and it revs very high ( sounds like it 's about to )... Valve etc check cable adjustment to the normal operating temperature kind of problem with the.. 0000003433 00000 n that is the throttle by hand, it will idle just fine plastic screw with Phillips. Download or purchase Honda engine owners & # x27 ; t like to work on small engines with.. Motor before, but nothing is there n't even need to clean out the gunk, and more bolt the! Likely your noise is from a loose blade or damaged blade hub #. 25 to 30 including the Honda Bond how if this job is Use of this is. Moving forward with any type of project or repair is fully closed ( on ) position if... Clean it any special skills or how difficult this job is and checked the float and how do you adjust the throttle on a honda gcv160 pilot. Like someone suggested spring and work the throttle by hand, it wants to open further to compensate for.... And more it starts on the first pull and it revs very high ( sounds like it about! The choke plate is fully closed ( on ) position, if not cable...
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